彩涂板表面经常出现的问题及解决方法
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划伤
一．具体部位
1、基板划伤
2、产品做单板注意背面划伤，产生色差，背面浅颜色，易产生色差
3、喷淋管划伤
主要指板带正面
4、入口段
导料板划伤（主要背面）
5、固化炉内划伤
炉体内物体下垂（常见）
涨力过大正面划伤，多指厚料换薄料时张力过大。
6、急停、停车卸张时，出口活套划伤（常见）
7、挤干辊划伤。通常在挤干辊不转的情况下
8、出口段异物划伤，出口导板上有异物，多指背面或剪刀上刀划伤彩板表面
9、S辊划伤，水冷挤干效果不好，把水带到S辊内，炉体内张力跟出口活套张力相差太大，造成S辊打滑。、、
10、初涂固化炉板温不够，油漆固化不好，水冷前稳定辊粘掉背漆
二．确定划伤具体部位
1. 首先确定是涂前划伤还是涂后划伤王兆升
2. 是烘干前划伤还是烘干后划伤
板面发花
一、 油漆原因
1、 指油漆本身提料性不好
2、 形成的原因：当线速提高时，辊速比不变，粘辊速度随之增加，料盘内油漆易出现断层，当断层处到粘辊与涂辊间时，易出现板面发花。
3、 形状：水纹状或长条形
4、 规律：无具体位置，无规律性，从料盘内油漆幕帘处观察帘或逆涂时观察粘料辊状态
5、 特点：膜厚薄不均
6、 解决办法：
降低粘料辊速度
提高粘度
降低速度
备注;油漆蜡含量比例不当,迎光板面有水印状花纹(片状)
Scratch
1、 Specific parts
1. Scratch of base plate
2. Pay attention to the scratch on the back of the product when making the veneer, resulting in color difference. The light color on the back is easy to cause color difference
3. Spray pipe
scratch
Mainfinger board with front
4. Entrance section
Guide plate scratch (main back)
5. Scratch in curing oven
Object sagging in furnace (common)
Too much expansion force, scratch on the front, which means too much
tension when the thick material is replaced with thin material.
6. The looper at the exit is scratched during emergency stop and unloading (common)
7. The squeegee roll is scratched. Usually when the squeezing roller does not rotate
8. The foreign matters in the exit section are scratched, and there are foreign matters on the exit guide plate. The back or the surface of the color plate is scratched by the knife on the scissors
9. The s roll is scratched and the effect of water-cooled
extrusion is not good. When water is brought into the s roll, the tension in the furnace body is too different from that of the looper at the outlet, causing the s roll to slip. ,
10. The temperature of the first coating curing furnace plate is
not enough, the paint is not well cured, and the back paint is stuck off by the stabilizing roller before water cooling
2、 Determine the specific part of the scratch
1. First of all, determine whether to scratch before or after painting Wang
Zhaosheng
2. Scratch before drying or after drying
Flower on board
1、 Paint reason
1. It means that the paint itself has poor material extraction performance
2. Cause of formation: when the linear speed is increased, the
roller speed ratio is not changed, and the roller sticking speed is increased, the paint in the material pan is prone to faults, and when the fault is between the roller sticking and the roller coating, the plate surface is prone to flower.
3. Shape:
water grain or strip
4. Rule: no specific position, no rule. Observe the status of the sticking roller when observing the curtain or reverse painting from the paint curtain in the material pan
5. Features: uneven film thickness
6. Solution:
Reduce the speed of sticking roller
Increase iscosity
Reduce speed
Remark: the proportion of wax content in the paint is improper, and the surface of the light plate has watermark pattern (flake)
