彩钢板化成处理过程中化学转化膜的质量会受哪些因素影响

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该化学溶液可消除碱除油或酸洗除锈引起的钢基体表面状态不均匀
它能在表面形成大量非常细小的产品中心，从而加速磷化反应，促进化学膜的形成程。然而，在化学处理过程中，有几个因素影响化学膜的质量

（1） 水质影响。如果槽液中使用的水质锈蚀严重，钙、镁离子含量大，会影响化学成分
为保证溶液的稳定性，可在溶液顶部加入软化剂，消除水质对化学溶液的影响。
（2） 使用时间。胶体钛盐一般用作表面处理剂，具有胶体活性。当长期使用或杂质离子较多时，胶体活性会丧失。此时，胶体的稳定状态将被破坏，镀液将被沉淀和分层，形成絮状物时间到了，必须更换油箱油。
（3） 磷化液的酸比。总酸度与游离酸度之比，可加速磷化反应，使磷化漆膜薄而细，但酸比过高会使漆膜过薄，容易造成挂灰；酸比过低，终反应速度慢，磷基材表面容易产生黄锈。一般来说，瞬变系统或公式不同于它们的酸具体尺寸要求也不同。
（4） 温度。适当提高镀液温度，可加快成膜速度，但温度过高，会影响酸比的变化但是，镀液的稳定性会受到影响。同时，膜的晶核较厚，熔池液中的渣量增加。
（5） 泥沙量。随着磷化反应的不断进行，镀液中的沉淀物逐渐增多，过多的沉淀物影响工件表面的界面反应，导致磷化膜产生晕染和挂灰，甚至不形成膜。因此，镀液必须基于及时倒转工件数量和使用时间，进行清渣清淤。
（6） 亚硝酸盐。亚硝酸盐能加快磷化反应速度，提高磷化膜的致密性和耐蚀性当用量过高时，漆膜易出现白斑或变色现象；当用量过低时，成膜速度慢，磷化膜易产生黄锈。
（7） 硫酸盐。如果酸洗液浓度过高或水洗控制不好，磷化液中的硫酸根离子会增加过高的硫酸根离子会减慢磷化反应速度，使磷化膜颗粒粗大、多孔，严重挂灰，改变膜的基极电阻可蚀性降低。
（8） 亚铁离子。如果磷化液中亚铁离子含量过高，则会降低磷化膜的常温防腐能力果表明，中温磷化膜晶粒粗大，表面漂浮着白灰，降低了耐蚀性它变得浑浊，游离酸度增加。
（9） 钝化。封孔钝化的目的是封孔磷化膜，提高磷化膜的耐蚀性，特别是提高涂料的整体附着力和耐蚀性。

The chemical solution can eliminate the uneven surface state of the steel substrate caused by the oil removal by alkaline solution or the rust removal by pickling

It can form a large number of very fine product centers on the surface, thus speeding up the phosphating reaction and facilitating the formation of the chemical film
Cheng. However, there are several factors that affect the quality of the chemical membrane in the chemical treatment
(1) Impact of water quality. If the water quality used in the tank solution is seriously rusted and the content of calcium and magnesium ions is large, the chemistry will be affected
For the stability of the solution, the softener can be added at the top to eliminate the influence of water quality on the chemical solution.
(2) Usage time. Generally, colloidal titanium salt is used as surface conditioner, which has colloidal activity. When it is used for a long time orWhen there are many impurity ions, the colloid activity will be lost. At this time, the stable state of the colloid will be destroyed, and the bath solution will be precipitated and stratified, which is flocculent
s time, the tank fluid must be replaced.
(3) Acid ratio of phosphating solution. The ratio of total acidity to free acidity can accelerate the phosphating reaction and make the phosphating
The film is thin and fine, but too high acid ratio will make the film too thin and easy to cause ash hanging; too low acid ratio, slow terminal reaction speed, phosphorus
The surface of the substrate is prone to yellow rust. Generally speaking, the transients system or formula is different from their acids
The requirement of specific size is also different.
(4) temperature. If the temperature of bath liquid is increased properly, the film forming speed will be accelerated, but if the temperature is too high, the change of acid ratio will be affected
However, the stability of the bath solution is affected. At the same time, the crystal nucleus of the film is thick, and the amount of slag from the bath solution is increased.
(5) Sediment volume. With the continuous phosphating reaction, the amount of sediment in the bath solution will gradually increase, and excessive sediment will
The interface reaction on the surface of the workpiece is affected, which leads to the blooming and ash hanging of the phosphating film, or even no film formation. Therefore, the bath solution must be based on the
The amount of workpieces to be processed and the use time shall be timely inverted for slag cleaning and desilting.
(6) Nitrite. Nitrite can accelerate the phosphating reaction speed and improve the compactness and corrosion resistance of phosphating film
When the amount is too high, the film is easy to appear white spots or color phenomenon; when the amount is too low, the film forming speed is slow, and the phosphating film is easy to produce yellow rust.
(7) Sulfate. If the concentration of pickling solution is too high or the water washing control is not good, the sulfate ion in the phosphating bath solution will increase,
Too high sulfate ion will slow down the phosphating reaction speed, make the phosphating film grain coarse and porous, hang ash seriously, and change the base resistance of the film
Erodibility decreased.
(8) Ferrous ion. If the content of ferrous ion in phosphating solution is too high, the anticorrosion ability of phosphating film at room temperature will be reduced
The results show that the grain size of the medium temperature phosphating film is coarse, the surface is floating with white ash, and the anti-corrosion ability is decreased
It becomes turbid and free acidity increases.
(9) passivation. The purpose of sealing passivation is to seal the pores of phosphating film, improve the corrosion resistance of phosphating film, especially to improve the overall adhesion and corrosion resistance of paint.