如何进行彩钢板设备的故障管理?

彩钢板设备的故障管理是生产现场设备技术状态管理的重要内容。所谓故障管理，就是对故障的要素，包括故障部位、现象、程度、发生时间、频率、原因等进行有效的监测、分析，并采取相应的措施以消除故障的隐患。彩涂机组的设备故障管理可以参照一些比转成功的管理案例进行，也可按以下几个步骤实施:

(1)彩钢板收集原始资料。对机组中的重要设备如开卷机、卷取机、初精涂机、化学辊涂机、烘干炉等，建立故障日志记录制度。将每一次不论大小的故障发生时间、停机时间、故障排除时间和检修者处理方式等情况详细记录下来。这样，经过长时间的积累，对被记录的设备的整体状态如何，今后还可能发生什么故障等情况比较清楚，有利预测下一次故障发生的类型。
(2) 彩钢板故障统计。通过故障收集，定期对设备的停机次数、停机时间、故障是否重复性或多发性等情况进行记录、统计、归纳、汇总。
(3)故障分析。 彩钢板根据故障统计资料，找出一些故障发生频率高、停机时间长的设备，由设备管理员会同技术人员、维修人员、生产操作工等一起进行故障分析，找出引起故障频繁发生的真实原因，以彻底解决问题。
(4)处理准备。通过分析找到故障的真正原因后，根据不同的设备状态提出处理方案。对操作、工艺和设备选型不合理而造成的故障，应该向有关部门提出改进或解决的申请;对于维修不当而产生的故障，应尽快落实修理级别和修理时间。

(5)检修实施。有关部门根据制订出的处理计划安排部门或个人，按计划予以检修实施。

Equipment fault management is an important part of the production site equipment technical status management. The so-called fault management is to effectively monitor and analyze the fault elements, including fault location, phenomenon, degree, occurrence time, frequency and cause, and take corresponding measures to eliminate the hidden trouble. The equipment fault management of color coating unit can refer to some successful management cases, or be implemented according to the following steps:

(1) Collect original data. For the important equipment in the unit, such as uncoiler, coiler, primary finishing coater, chemical roller coater, drying furnace, etc., establish the fault log system. Record in detail the occurrence time, downtime, troubleshooting time and troubleshooting method of each fault regardless of its size. In this way, after a long period of accumulation, it is clear about the overall state of the recorded equipment and what faults may occur in the future, which is beneficial to predict the type of the next fault.

(2) Fault statistics. Through fault collection, regularly record, count, summarize and summarize the times of equipment downtime, downtime and whether the faults are repetitive or frequent.

(3) Fault analysis. According to the failure statistics, find out some equipment with high failure frequency and long downtime. The equipment manager, together with technical personnel, maintenance personnel and production operators, will analyze the failure to find out the real causes of frequent failures, so as to completely solve the problem.

(4) Preparation for treatment. After finding the real cause of the fault through analysis, the treatment scheme is put forward according to different equipment status. For the fault caused by unreasonable operation, process and equipment selection, the application for improvement or solution shall be submitted to relevant departments; for the fault caused by improper maintenance, the repair level and repair time shall be determined as soon as possible.

(5) Maintenance implementation. Relevant departments arrange departments or individuals to carry out maintenance according to the treatment plan.